Face-up Decals

The term decal is the abbreviated form of the word decalcomania. The invention of taking artist rendering from canvas and printing these images onto a medium to decorate ceramic pieces attributed to Simon Francois Ravenet. Simon was from France, he was an engraver who immigrated to England, and after arriving in England circa 1750, he perfected this transfer process he called decalcomania.

 

In the 1950’s plastic substrates such as vinyl, Mylar’s, polyesters, Lexan, were coated with an adhesive and the pressure sensitive decal was invented. The white and yellow tinted vinyl is used to print decals using the screen printing process. To learn more about screen-printing read my post at http://www.decalfactory.com/wp-index.php/2009/12/  What are water slide-off decals?

There are two types of decals known in the screen-printing industry jargon as face-up and facedown decals. The facedown decals I will explain in another article. The face-up decal refers to a decal that is printed on top of a semi-opaque substrate with adhesive on the underside of the film.

 

The face-up decal can only be affixed to the outside of windows, doors, lockers, toolboxes, notebooks, or any other surface. The benefit of using vinyl as the medium to print your decal on; the white vinyl saves money because the printer does not have to print white; because they use the color of the vinyl is white.

Why is this important? Because 90% of all decals have white in the design, so using white vinyl reduces the number of colors to be printed. The second most common background color used for decals is yellow. When a decal has a yellow background using a yellow vinyl will save money because the printer does not have to print yellow and white is not a part of the decals design.

Many of you do know that there are many other colors of vinyl, blue, green, red, gold, silver, etc, etc. Most screen-printers do not print decals using these other colors, because the printer would have to back all the printing in white, thereby costing more to print the decal. Most of these other vinyl colors are used to create thermal die cut decals; to learn more about these types of decals read my post on, “What are Thermal Die Cut Decals” http://www.decalfactory.com/wp-index.php/2009/10/ .

 

Printing spot colors on white and yellow vinyl’s works very well except when printing of a blue on a yellow vinyl will produce a green color not the blue that was designed. When the screen-printer prints a CMYK design, the only color vinyl they can use is white vinyl. Printing CMYK on a yellow vinyl is not advisable because the yellow background will defeat the CMYK effect. For more information on spot and CMYK printing see my article titled” C.M.Y.K. or Spot Colors in Printinghttp://www.decalfactory.com/wp-index.php/2010/02/ .

Clear Mylar or clear and white polyesters could be used to print face-up decals, but on the clear substrates, the printer would have to print white. The white polyesters could be used, but is not used very often because the cost of the substrate is higher than white vinyl. White polyesters are used in environment needs the substrates heat resistant properties.

The face-up decal is the most widely used decal construction by far; the distant second is the facedown decal. The reason for using the facedown decal is another article.

 

Doug Bryant

<br><a href=”http://www.decalfactory.com“>The Decal Factory – The best decals, signs, labels, posters, stickers and banners in the industry for business and hobby.</a> <br>Toll Free – (800) 369-5331

About Mr. Decal

Founder and CEO of TheDecal Factory since 1983. I have been selling printing since 1978.
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