Posts Tagged ‘Thermal decals’

C.M.Y.K. or Spot Colors in Printing

Saturday, February 20th, 2010

The theory of color is very scientific, but I will not be presenting a scientific answer to what is color. I will be exposing how colors are used in the printing industry. In addition, what the acronym C.M.Y.K. means and how it is different from spot color printing.

I cannot define color without mentioning that without light color is not seen. You can prove this by trying to see color in a dark room or a dimly light room. A thumbnail sketch of this truth is the color we see is a reflection of a particular wavelength of light. The color red reflects the red wavelength of light therefore, you see the color red, and this process expresses each color.  

We will begin with the simplest explanation first; printing with spot colors. The term spot color describes the process a printer uses to print an image using 100% color. If a decal or a label needs to be printed with red and blue, the printing manufacturer would mix a color that is 100% blue and red. These colors are separate from each other and are not mixed on the substrate to make a third color.

Spot color printing is straightforward and not complicated there are some exceptions, like when you overlap transparent colors to make a third colors. Most of us have experimented with this when we were children when we used crayons coloring one color on top of another color to make a third color. The artist who paints in water, or oil colors use this process on the canvas or on their palette.

The more complex printing method is what is known as four-color process, which is printed using C.M.Y.K. This acronym C.M.Y.K. is the abbreviation of the colors Cyan, Magenta, Yellow, and Black. Cyan is blue, Magenta is red, Yellow of course is yellow, and Black is black. Sometimes these colors also known by their Pantone equivalents; process blue, process red, process yellow and process black.

The four-color process method of printing uses these four colors, by printing dots of each color on the substrate. Each dot of color is printed next to one of the other four colors at a predetermined distance and angle. The light reflecting from each color dot mixes together so the observer see the color that was intended for that area of the image.

The four-color process color theory is utilized in various and unrelated technologies. Television uses this same theory, your color printer, any picture you take with a color film camera or a digital camera, magazines, you can add to this list by looking more closely.

How can you tell if I am telling you the truth? Next time you look at a magazine picture or the digital picture you printed look closer by using a magnifying glass to observe to image. The magnifying glass allows you to see the dots of Cyan, Magenta, Yellow, and Black that make up the image.

It must be noted in closing black is the absence of color and is used in this process as a definer or shadows. The color white is a combination of all the colors, and usually four-color process method of printing is printed on top of a white background.

I leave you with a question why is DPI or Dots per Square Inch important in the four-color process method of printing?

Doug Bryant

<br><a href=”http://www.decalfactory.com“>The Decal Factory – The best decals, signs, labels, posters, stickers and banners in the industry for business and hobby.</a> <br>Toll Free – (800) 369-5331

What are water slide-off decals?

Saturday, December 19th, 2009

 

 

 Before the invention of pressure-sensitive plastic decals (in approximately the 1950’s) all decals where manufactured by using water slide-off decals. 

 

The water slide-off decal was manufactured by printing the graphic you wanted to display on the product or as a promotional decal on release paper.  Water slide-off decals were printed using the silk-screen method of printing (A.K.A screen-printing). 

 

Screen printing is a very old type of printing invented in China during the Song Dynasty (960–1279 AD).  This type of printing was called silk-screening, because the mesh used to press the ink through was made of silk.  The term silk-screening has not been used since the 1960’s.  Currently synthetic threads are commonly used in the screen printing process; the most popular mesh in general use is made of polyester. Special mesh materials of nylon and stainless steel are available to the screen printer. 

 

Screen printing uses a mesh of polyester which resembles a screen hence the term “screen printing”, the mesh is coated with a emulsion that is photo-reactive.  When this emulsion is exposed to light is leaves a stencil imprint of the graphic that is to be printed, each color to be printed has it own screen. 

 

Returning to the question at hand the water slide-off decals are printed onto the release paper one color at a time, because each color has to air dry before the next color is printed.  The substrate that the ink is printed on is a water-resistant paper that has a layer of water-soluble adhesive.  When the finished decal is immersed in water, the adhesive on the water-resistant paper release from the paper leaving a decal sandwiched between the water-soluble adhesive and the final clear coat of ink on the surface of the decals printed image. 

 

The water slide-off decal does not have a substrate that it is printed onto.  The release liner or water-resistant paper is just a temporary carrier for the decal’s image. The water slide-off (also known as a water transfer decal) is transferred to the substrate your want to adhere the image to.

 

Before the invention of plastics with adhesives all decals were water transfer decals, whether for promotion, branding products, danger and caution decals.

 

You will still find the water slide-off decals in a few industries such as furniture decoration, baseball bat branding.  The reason these industries use this old technology is the water transfer decal is as thin as a layer of paint.  When the decal is transferred onto a piece of furniture for decorative purposes or a baseball bat for branding a varnish is applied over the image.  Because the decal is only ink the image will not leave a bump or a raised area where the image is applied. 

 

The water slide-off or water transfer decals are also used in the decoration of ceramic, these are call ceramic decals, but that is another article.        

Doug Bryant

<br><a href=”http://www.decalfactory.com“>The Decal Factory – The best decals, signs, labels, posters, stickers and banners in the industry for business and hobby.</a> <br>Toll Free – (800) 369-5331

What are thermal die cut decals?

Monday, October 12th, 2009

 

Thermal Die Cut Decals~or~The Painted on Look

Thermal die cut decals is a process using a die made from zinc which is the exact image of what the customer wants the image to look like.  This die is heated to 300-350 degrees Fahrenheit then the die with pressure strikes the vinyl material and literally burns through the material leaving the image cut in the vinyl. 

Then the die cut image is weeded of all the material that is not the image leaving only the image on the release liner.  The next step in the manufacturing a thermal die cut decal, a type of masking or application tape is laminated to cover the cut out image with this material effectively sandwiching the die cut image between the masking and the back liner. 

When the end user applies this decal they strip away the liner leaving the die cut image on the masking or application tape.  Then the person that is applying the decal arranges the decal where desired and using pressure by using an edge of a credit card or a squeegee applies the decal to the surface.  Then the person applying the decal removes the application tape leaving the die cut image on the surface and the image looks like it is painted on. 

Thermal die cut decals can use many different colored vinyls so a company logo can be one color and various colors such as red, green, blue, etc can use utilized to make the one color logo. 

If a company has a logo with multi-colors the decal can be screen printed matching each color to a Pantone color equivalent, then die cut as above.

Now also available we can digitally print a decal and plotter cut the desire image without a die cutting tool.  This process is not thermal die cutting but it achieves the same result.  This process is usually used only for small quantities.

If you are looking for these types of decals call The Decal Factory® and ask one of our sales reps. for information, samples and a quotation.

Ask Mr. Decal he has the answers!

Doug Bryant

<br><a href=”http://www.decalfactory.com“>The Decal Factory – The best decals, signs, labels, posters, stickers and banners in the industry for business and hobby.</a> <br>Toll Free – (800) 369-5331